Outdoorsmen Adventures.com

Reprinted from the Sioux City Journal

Fine bamboo rods are rooted in angling tradition. Names such as Leonard, Payne, Edwards, Thomas, Garrison, Gillum and Dickerson are just a few of the “classic” bamboo rod makers of years past.

Today there are only a few companies offering fine bamboo rods and their costs are high. Their rods run from $1,395 up to $3,500.

However, it is basement rod makers or small companies of one or two craftsmen who are suppling the majority of bamboo rods to the public. For the most part, their prices run from $750 to about $1,500, although you can pay much more if you want. Their lower prices reflect less investment in overhead compared to the big companies, not necessarily a reduction in quality.

Some have two or three year waiting lists, because a production of 50 rods a year would be very high. Most make in the vicinity of 10 to 20 rods each year. So just how are these rods made?

Well, there are something like 700 individual steps in completing a bamboo rod. I’ll gloss over much of the detail of the process in the interest of brevity.

The making begins with a culm (pole) of bamboo grown on a small hillside in China. The pole is 12 feet long. The butt section of the rod is made from the bottom six feet of culm and the two tips from the top six feet.

Each pole is split into 24 pieces of 1/4 to 5/16 inches in width. Six pieces are selected for the butt section and 12 for the two tips.

Six strips are placed on the workbench and the nodes are staggered. No two nodes should appear next to each other on a rod.

Next, the nodes have to be sanded and leveled. Then using a heat gun each node is heated and then flattened and straightened in a vice.

The strips are then rough planned into 60 degree angles approximately 40 thousands of an inch larger than finished size.

The strips are not tapered at this point. Then they are bound together with string on the binder, and placed in the heat treating oven. Cooking the bamboo drives out moisture and natural oils, making the strips harder and more resilient to bending.… Continue reading

Reprinted from the Sioux City Journal.

For the past 12 years, I have spent most winter evenings and a lot of weekends planing bamboo in my basement workshop.

I make split bamboo fly rods.

I begin with a culm (pole) of cane 12 feet long and cut in half. From that I split out sections roughly 1/4 to 5/8ths inches wide.

Roughly 60 to 80 hours later, I have a finished fly rod.

I began making bamboo fly rods because I couldn’t afford to buy one. Now, as I like to say, $10,000 later, I have all the bamboo rods I could want.

With borrowed tools and cane, back in 1977 I made my first rod. I worked at it for two years and then had to give the equipment back. In those days there were probably less than a dozen bamboo fly rod makers in the country and practically no published information on how to build one.

Because of a trade embargo with China, none of the cane suitable for fly rod building was imported. The cane I initially used was purchased before the embargo from Herters by Jim Stone, a friend and great fisherman who made split bamboo spinning rods as a hobby. For the next several years, my rod making ambitions languished for want of a proper planing form and other materials needed to make rods.

The trade embargo was lifted in 1975 and in 1977 a book was published which would rekindle the interest in bamboo rod making.

“A Master’s Guide to Building a Bamboo Fly Rod,” by Everett Garrison with Hoagy B. Carmichael was the book which was to become known as “The Bible” among bamboo rod makers.… Continue reading

It was the demise of a magazine that started Ward Bean thinking of developing a website.

“A lot of guys at the fly fishing shows I was attending lamented the fact that “Warm Water Fly Fishing” magazine had gone out of business after 40 years of publication,” Bean says. “So, I thought I would put up a Web site for warm water fly tyers.”

The site went “live” in 2004 and today the Council Bluffs, Iowa, resident gets about 10,000 visitors each week.

Bean, a college educator, took an early retirement buyout in late 1999.

He began freelance writing and soon articles about his fly patterns, tying tips and fly fishing features began showing up in magazines such as Fly Tyer Magazine, Warmwater Fly Fishing and the Fly Fishing and Tying Journal.

But it is the website that is his real connection with fellow fly fishermen. And because of the website, that connection is international.

“I get a lot of email from all over the world from people who have visited the website and they often attach photographs of fish they have caught on flies from the website whose names I can’t even pronounce,” he says.

One of the reasons for www.warmwaterfly tyer.com’s success is that it is designed more for beginning tyers than for intermediate or advanced tyers.

“I get a lot of email from beginning tyers who say they are able to tie the fly using the pictures and instruction on the site,” Bean says. “That’s what makes it worthwhile to me.”

Ward considers the site to be “a work in progress” and adds pages as new things come along. He also features other tyer’s work on his site. He calls that page “Featured Tyers.”

“The fly tyers who are on that page are tyers I’ve met during fly fishing conclaves and all are friends that I have made over the years,” he says. “They are good tyers and have been recognized in their own way for their contributions.”… Continue reading